{"id":1072,"date":"2026-01-12T08:03:41","date_gmt":"2026-01-12T08:03:41","guid":{"rendered":"https:\/\/1it.live\/client-site\/achrekar\/?page_id=1072"},"modified":"2026-02-03T09:11:29","modified_gmt":"2026-02-03T09:11:29","slug":"technology","status":"publish","type":"page","link":"https:\/\/achrekarexports.com\/index.php\/technology\/","title":{"rendered":"Technology"},"content":{"rendered":"\t\t
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Overview<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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As a forward-thinking export house specializing in\u00a0premium South Indian coffee<\/strong>, Achrekar Merchants is committed to innovation and excellence, investing in state-of-the-art processing technology to establish Tamil Nadu as a global hub for\u00a0Speciality Degree Coffee<\/strong>. Our commitment to integrating advanced technology with time-honored tradition remains relentless and consistent.<\/p>

With a sprawling infrastructure of 5+ specialized units covering over 75,000 sq. ft., our facility is equipped with cutting-edge\u00a0precision roasting, heritage grinding, and aroma-lock packaging technology<\/strong>, boasting an impressive annual capacity of over 50,000 mts. Managed by a team of industry veterans and certified coffee professionals, we ensure seamless operations and export-grade consistency for every batch.<\/p>

Our automated systems are designed to minimize human intervention, preserving the delicate sensory profile of every bean while maintaining uncompromised quality at every vital checkpoint. Beyond technology, we prioritize the safety and well-being of our team, ensuring a workspace that meets the highest health and ethical standards. This dedication to excellence has solidified our standing as a benchmark for\u00a0Responsible Sourcing<\/strong>\u00a0and a\u00a0Sustainable & Ethical Coffee Supply Chain<\/strong>.<\/p><\/div><\/div><\/div><\/div><\/div>

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Across Units <\/span>\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/a>\n\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Sq.Ft. built-up area<\/span>\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t<\/div>\n\n\t\t\t\n\t\t\t\n\t\t\t\n\t\t<\/a>\n\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t
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Seed Cleaning<\/h1>\t\t\t\t<\/div>\n\t\t
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Here is the updated\u00a0Green Coffee Cleaning & Grading<\/strong>\u00a0content, structured into two professional paragraphs:<\/p>

Our green coffee cleaning and grading line was established to set the benchmark for premium export-quality coffee, and it has been consistently upgraded to keep pace with the latest global advancements in speciality coffee processing. By leveraging state-of-the-art technology, we meticulously separate coffee beans based on their physical profile including size, density, and color ensuring that only the most uniform and superior quality beans qualify for our speciality range. This precise grading process is fundamental to achieving the consistent roast development and nuanced flavor profile that our international clients expect from authentic South Indian coffee.<\/p>

The facility is engineered to remove farm-level admixtures, defect beans, and contaminants through a series of advanced stages, utilizing high-precision equipment such as Sifters, De-Stoners, Gravity Separators, Multivision Sortex, and On-line Metal Detectors. This comprehensive cleaning system effectively eliminates unwanted debris and inferior beans that could compromise the sensory quality or safety of the final product. With rigorous quality controls integrated directly onto the shop floor, we manage the identification and segregation of rejected material with absolute accuracy, ensuring that every shipment of our Peaberry, Arabica, or Robusta beans meets the most stringent purity and safety protocols of global markets.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Our high-volume cleaning and grading line maintains a processing capacity of 1 to 3 tons per hour, meticulously calibrated to ensure the highest grading precision for different varieties such as Peaberry, Arabica, and Robusta.<\/h5>\t\t\t\t<\/div>\n\t\t\t\t
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Coffee Grinding & Custom Grind Profiles<\/h1>\t\t\t\t<\/div>\n\t\t
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Our facility is equipped with high-capacity grinding lines capable of processing over 3,000 tons of coffee per annum, specifically tailored to meet the diverse grind requirements of global roasters and distributors. Before entering the grinding stage, the beans undergo a multi-stage refinement process where specialized\u00a0zig-zag classifiers<\/strong>\u00a0are utilized to remove any remaining heavy admixtures or stones based on density differences, ensuring a high-purity final product.<\/p>

By integrating advanced\u00a0Sortex technology<\/strong>, we have the capability to remove any discolored or fungal-prone beans during the pre-processing phase, guaranteeing that only the finest quality coffee enters our mills. The online installation of magnets and precision sifters with varying screen sizes allows us to offer a wide range of custom grind profiles from coarse textures for cold brew to finely milled powder for traditional South Indian filter coffee <\/strong>ensuring every batch is optimized for the intended brewing extraction and aesthetic appeal.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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About The Lab - Precision Coffee Milling & Aroma Preservation<\/h1>\t\t\t\t<\/div>\n\t\t\t\t
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The installation of our advanced coffee milling lines is designed to minimize human intervention through the use of high-tech PLC Controllers, ensuring absolute consistency in every batch. During the milling process, temperature deltas are critically monitored and controlled to prevent overheating; this is vital for preserving the coffee’s delicate volatile oils and complex flavor profiles that characterize our speciality blends. At Achrekar Merchants, we have established three dedicated milling lines with increasing capacities to cater specifically to the varying textures and volumes required for our whole bean trade, peaberry selections, and premium ground coffee powders.<\/p>

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